Project: New production facility of boilers
Location: Lipetsk SEZ, Russia
Scope of work:
Concept design, basic design, tender package, author supervision, quality supervision during construction.
Project: New transformers manufacturing plant
Location: Voronezh, Russia
Scope of work:
Due diligence (cost estimation), design documentation, construction management, technical client services.
Project: New production plant for low-voltage cabinets
Location: Lipetsk, Russia
The new production plant - on a 3 hectare site - will produce metal components for low-voltage switchgears, and up to 100,000 low-voltage enclosure bodies per year. Tebodin's scope of work consisted of project management services and elaboration of the basic design documentation for the new factory. 3D design has been used to provide speed and quality. Also construction management including commissioning assistance were part of the EPCm scope.
Project: Car assembly factory
Location: St. Petersburg, Russia
For Nissan's new car assembly plant (2009), Tebodin executed conceptual design, basic design, permitting, procurement, and construction management. The plant has a capacity to produce 50,000 vehicles a year.
Project: Car assembly plant (Mobis shop)
Location: St. Petersburg, Russia
Project management, tender management, cost management, design management, technical supervision, site managemen, and quality control.
Project: Logistic complex
Location: Davydovo, Russia
Besides its local tire factory, Michelin realized a new ultramodern logistic complex, named MIR. For this worldwide operating client, Tebodin took care of engineering, permitting, procurement and project- and construction management services. Tebodin also give support to the tendering procudure. The MIR complex is qualified as A+ in an international classification of offices, warehouses, retail and residential properties.
Project: Tires manufacturing plant
Location: Lipetsk region, Russia
For a new tires manufacturing plant Tebodin executed the following services: due diligence (cost estimation), conceptual design, basic design, detail design, permitting, procurement, construction management, technical client services and project management services (EPCm-scope).
Project: New glass mineral wool plant
Location: Stupino, Russia
Knauf Insulation is a worldwide leading manufacturer of insulation materials. Mid 2007, a new glass mineral wool plant in Stupino started production. For this new plant, Tebodin executed conceptual and basic design, permitting, procurement, project management, construction management.
CRH / Podilsky cement
Project: The new line of cement production by dry method
Location: Khmelnitsky region, Ukraine
CRH (Irish Cement Group) realized a new cement production line as an expansion of the Podilsky cement factory, located in Kamyanets-Podilsky, approximately 500 km southwest of Kiev. The plant, constructed in the 1970s, is one of the biggest cement plants in the Ukraine.
Tebodin was involved into the project with the following scope of work: basic and detail design, project management, technical consulting; technologies analysis and selection; technology adaptation; observation of local legislation & Client’s requirements; control of sub-contractors works; project permitting and approval; technical support of construction; author supervision; cost control, resources control. The cement production line, successfully commissioned in 2011, has a daily output of 7,500 tons .
Project: Renovation of glass-wool production plant
Location: Tyumen, Russia
Reconstruction of the plant for heat-insulating materials in Tyumen with a design capacity of 45,000 tons of mineral cotton per year and an industrial area of 20,000 m2. Volumes of services provided by Tebodin were: design (conceptual design and detailed design documents), request for tenders, construction management and supervision.
Project: Gypsum and gypsum board production plant
Location: St. Petersburg, Russia
For this new plant, Tebodin executed the basic design, detailed design, author supervision, and permitting.
Project: New cement plant
Location: Kolomna, Russia
Multi-staged extension and reconstruction of Shurovo cement plant. Tebodin was responsible for the conceptual design, basic design, permitting, and procurement. With a capacity of 2.1 million tpa of cement the Shurovo plant, 100 km south of Moscow, is one of the biggest Holcim plants in Eastern Europe.
Project: New float and coated glass production plant
Location: Ryazan, Russia
The float and coated glas production plant in Ryazan, the first of Guardian's production plant in Russia, includes a technologically advanced coating machine. Tebodin's scope of work for this new plant was initial permitting, conceptual design, basic design, tender and detailed design, technical supervision, author supervision, and construction supervision.
Project: Glass production plants and distribution centers
Location: Klin, Moscow region Russia
The following services were offered by Tebodin: site search, engineering, permitting, procurement, construction- and project management, and commissioning.
Project: New dry-pack mortar production plant
Location: Polevskoy, Russia
The plant of Maxit Ural produces dry pack mortars. This plant offers their products under Weber Vetonit brand mark. Tebodin was responsible for the construction management services during the construction of the plant. The scope consisted of: design review, cost estimation, elaboration of tender package and procurement, construction management. Maxit Ural is a subsidiary of Saint-Gobain Group.
Project: New cement production dry line
Location: Kaluga region, Russia
The modern dry-line cement plant, with a capacity of 5,000 t/day, has been built within a compact area of approximately 430.000 m2. This Ferzikovo facility is a dry-line cement plant, which means 2.5 times less energy consumption than with a conventional production technology. Tebodin executed the basic design, tender package, adaption of detailed design for the construction phase.
Project: Yeristovo mining
Swiss iron mining company Ferrexpo is the largest producer and exporter of iron ore pellets in the Eurasian region, with assets in Ukraine. In that country, Ferrexpo is implementing an investment project, developing the Eristovsky ore deposit (POltava region). The project realized by Ferrexpo in 2011 – 2013 envisaged the construction of multiple production and auxiliary buildings in a large area.
Tebodin scope included: Masterplan development for the whole site and Basic & Detail Design for the following buildings: Quarry Units Body Repair Shop; Quarry Units Service & Maintenance shop; Administrative complex with a canteen on the 850 people per day; Quarry Trucks Tires-montage area; Warehouse oils and lubricants with Gasoline station
Knauf Gips Donbass
Project: Construction of new plasterboard production factory
Location: Soledar, Donetsk region, Ukraine
In 2004 the Knauf Gips company decided to build a new plant for the production of gypsum boards in Soledar (Donetsk region, Ukraine). The plant area is 31,500 m2, production capacity - 40 mio m2 of plasterboard per year , the total investment accounts for $130 million. The plant is the largest in the company's history and at that time, in the world. Tebodin scope: General Designer services (basic and detail design) and author supervision dirung construction. (2005-2006).
Project: New production and storage facilty
Location: Moscow, Russia
Hartmann, leader in dressings and bandages, expected Russia to be an emerging market for personal hygiene products. For a new production and storage facility, Tebodin has taken on project management, deign, permitting, procurement, construction management and technical client services.
Ariston Thermo Rus. LLC
Project: New warehouse
Location: Moscow, Russia
Household appliance manufacturer Ariston Thermo Rus realized a warehouse adjacent to its assembly plant. The project needed to be completed in a tight time plan. With the help of Tebodin to supervise the construction and arrange the necessary permits, the job was done in record time.
Project: Re-design of existing household equipment plant
Location: Ivano-Frankivsk, Ukraine
Antonio Merloni SpA is Europe’s fifth largest manufacturer of large household appliances such as washing machines, dryers, refrigerators and cook tops. In 2003, Antonio Merloni SpA established a Ukrainian company, the LLC ‘Ukrainian Household Appliances’. The company approached Tebodin Ukraine for the reconstruction of the main production workshop of its factory in Ivano-Frankivsk. The factory needed a major upgrade, which had be realized by combining reconstruction of existing with construction of new facilities. The 11.5 hectare site needed levelling works, but the main focus was on the 36,000 m2 workshop. A next-door technical building for the workshop utilities, a new administrative building, a parking lot for trucks and cars, two pump houses, a guest house, a garage, gate house and custom area were build. The staff canteen was reconstructed, as will much of the site infrastructure and utility networks.
Tebodin scope: Development of conceptual solutions, basic design documentation and tender drawings, conduction of tender for selection of contractor(s), verification of detail and as-built drawings, Project and construction management.
RMA Rheinhau GmbH & Co.
Project: Pipeline equipment plant
Location: Alabuga, Russia
Tebodin started with the concept design of this EPCm project. This investment consisted of two buildings: a production shop and social building of an overall area of approximately 8.800 m2. The main production of this new plant is the ball valves uses for transfer pipelines. The scope of work of Tebodin included: concept, basic and detailed engineering, procurement of the construction contractor, construction management and supervision and permitting.
Project: Complex of buildings at Eristovo Ore Dressing complex
Location: Poltava region, Ukraine
The investment consists of 'heavy quarry machinery body' repair shop, a service & maintenance shop, a tires-montage area, and a warehouse for oils and lubricants with a gasoline station. Besides these faciltie, there is also an administrative complex with a canteen for 850 people per day. Tebodin executed the basic and detailed design.
Pulp & Paper
Mondi Business Paper
Project: Reconstruction of pulp and paper mill
Location: Syktyvkar, Russia
Syktyvkar integrated mill is one of the largest manufacturers of pulp and paper in Russia. It manufactures newsprint and white top liner, with its core business being office and offset paper production. For the reconstruction of the pulp and paper mill Tebodin executed detail design validation, procurement and construction management.
Project: Hygiene paper products plant
Location: Sovetsk, Tula region
For this new plant, Tebodin's scope of work consisted of: conceptual design, basic design, detailed design, permitting, procurement, and author supervision.
Project: Modernization of one of the largets pulp plants in the world
Location: Ust-Ilimsk, Russia
The modernization of the factory consists of the replacement of five existing lines for two, renovation of the pneumatic transport earlier used for wood waste supply to the warehouse, and a new strategic arrangement for stacking storage of round timber.
As PMC partner Tebodin executed construction management and construction supervision.
Ruetgers Severtar LLC
Project: (Re)construction of coal tar distillation & utilities
Location: Vologodskaya district, Cherepovets, Russia
Construction management service. Tebodin was involved in the reconstruction of the coal tar distillation and executed construction management services. The coal for distillation has a capacity of 300,000 t/y of dry tar. Other parts of Tebodin's scope of work were installation of all utilities and power supply connections, a new building as an extension of existing process building 28 and new building (161.1) for electric and cooling/heating circuits with heat exchangers and ventilators.
Project: Continuous steel casting facilities at ArcelorMittal Kryvyi Rih
Location: Kryvyi Rih, Ukraine
Metallurgy is highly globalized industry, so a successful role in updating Ukraine’s steel industry could seriously benefit Tebodin’s profile in hard industrial engineering for Tebodin on a global level. Tebodin’s first contract in this high-potential market was as Siemens VAI’s engineering partner on a project to modernize Ukraine’s largest metallurgical enterprise, Krivorizhstal owned byArcelorMittal.
Tebodin scope: basic and detail design for the construction of a new continuous steel casting facilities. The list of facilities included: continuous casting machine (CCM) building, circulation process water treatment plant, transformer substation 110/6 kW, filter building, access rail road and on site utility networks.